Microwave brazing device

Scope of application:Widely used inChips and semiconductor materialsHigh temperature of solid materials such as electricity, metallurgy, etcBrazingCalcination, roasting, sintering, incineration, melting, heat treatment, pyrolysis, etc

Product Introduction:

Microwave brazingBy combining microwave atmosphere high-temperature heating technology with traditional heating furnace design, various process conditions such as atmosphere and temperature control can be achieved. Applicable tochip、semiconductorMetallurgyetc.High temperature processing of various solid materials under vacuum or flowing atmosphere conditions in processing laboratories and university laboratoriesweldingCalcination, roasting, sintering, pyrolysis、Melting and heat treatment, etc; It can also be used for sintering and synthesis of materials in the fields of nanomaterials, magnetic materials, electronic ceramics, structural ceramics, metal compounds, nitrides, carbon fibers, graphene technology, etc; This furnace has unique high-temperature microwave oven and sintering process technologyIn addition to the advantages of "high, low, fast, and economical", it also has significant advantages such as wide applicability, easy operation, process repeatability, and good stability. Specially suitable for the development, testing, and small-scale production of new materials.

Product features:

Fast heating rate and uniform temperature field,Within 20 minutes, the room temperature can be raised to 1000 ℃ (taking graphite as an example)

Integrated design, equipment atmosphere matching equipment integration, safe and reliable

Adopting a dedicated low dielectric polycrystalline material vacuum integrated molding inner cavity and double-layer insulation structure to ensure that the furnace surface temperature is measured by thermocouples at room temperature

EnixPro system, PLC automatic control, intelligent and controllable temperature and power, touch screen operation, real-time temperature power curve display, providing manual, automatic, and constant temperature operation modes and can be freely switched

Adopting a continuously adjustable, high stability, long lifespan, continuous wave industrial grade microwave source to ensure that the equipment can operate continuously and stably for a long time

Microwave flange connection for gas path connection, convenient loading and unloading, clamp connection; This device is a non-contact heating device, and the material is pollution-free

Atmosphere environment: An independent atmosphere system can accommodate multiple atmospheres (such as air, oxygen, nitrogen, argon, weak reducing atmosphere, etc.); Adopting corrosion-resistant exhaust channels can quickly discharge the gases emitted during the heating process.

Special furnace structures can be customized according to experimental requirements

1. MicrowaveHigh temperature desertIt is a versatile microwave high-temperature devicedeviceIt can provide various working environments such as controllable atmosphere for workpiece heating. Specially suitable for the synthesis and sintering of ceramic materials, sintering of powder metallurgy parts, drying of inorganic materials, heat treatment, powder calcination, and ashing treatment in chemical analysisExperiments on the cracking treatment of various solid wastes, etc.

2. Widely applicable, easy to operate, repeatable process, and good stability

3. Specially suitable for the development of new materials and small-scale production.

Equipment parameters

Product Name: Microwave Single Mode Pyrolysis

Product model:ANKS-DM-1

Power supply requirements ：220V±10Hz

Whole machine power:2000W

Microwave frequency:2450MHz

☆Microwave power:3000W(Industrial grade)

☆Power regulation:3000W（High frequency closed-loop feedbackPID）

☆Microwave ratio: Non pulse microwave linear output, control accuracy ±1wControl

☆Adjustment method: Non pulse continuous adjustable

☆Adjustment ratio:0100

☆Microwave self-tuning: Can automatically adjust the process ratio

☆Direct coupling microwave excitation of patents andWaveguideDesign to improve microwave efficiency

☆Microwave impedance adaptive matching improves microwave transmission efficiency

☆ Microwave self-tuning: automatic

☆ Microwave warning: blue

☆Microwave structure factory:3DMicrowave simulation

Microwave expansion temperature:Route 8

Temperature control accuracy:±1℃

Equipped with temperature:1000℃

☆Visual Window:φ30mm*150mm

☆Temperature measurement method: infrared temperature measurement

Cooling system：water-cooling

☆Microwave coupling: multi-mode high-frequency coupling system1 set

☆Source Creation Wavefront Distribution System:Ainikesi 1set

☆Matching molded energy feedbackWaveguide：Ainikesi 1set

☆Ringer:1 set

☆Water load:1 set

☆Three pins:1 set

☆Unidirectional waveguide:1 set

☆Atmosphere systemThe multi-channel independent gas path method can accommodate multiple atmospheres (inert gases). The corrosion-resistant exhaust channel is used to quickly discharge the gases emitted during the heating process.

Vacuum system:-0.01Mpa (measured at altitude in Qingdao)

☆Internal cavity coupling:AinikesiAustrian high-temperature coupling cavity

☆Internal cavity material:304stainless steel

☆Internal cavity size:150*150*150mm

☆ Touch ratio: greater than or equal to 0.03

☆Control System: Enix-Pro system

☆Function configuration:EnixproThe system is automatically controlled, with both temperature and power being intelligently controllable. Real time temperature and power curves are displayed in real-time, and cloud storage is available for download. It provides three operation modes: manual, automatic, and constant temperature, which can be freely switched

Real time power display, real-time current display485Converter, canCPConnectReal time temperature display control, real-time curve

USB data export, 60 sets of process storage, 5-stage mode compatible with new and old process replacement modes, equipped with multiple working modes, manual, automatic, constant temperature, etc

☆Protection function: The device is equipped with over temperature alarm, over-current alarm, component self checkAutomatic power-off protection for temperature and sensor abnormalitiesWhen the instrument malfunctions and alarms, the microwave automatically stops and resets.

The pipeline adopts a cut-off circular waveguide sealing structure, and the microwave leakage prevention treatment is superior to the national standard（≤5mW/cm2）

CollectingThe microwave device is used for isolation protection, transmitted through the waveguide, enters the microwave reaction cavity in a single mode, and forms a stable microwave field with high power density in the microwave reaction cavity, which can significantly shorten the reaction time and provide terminal tuning.